Get ready to meet your new favorite snack: Crispy Healthy Air Fryer Zucchini Fries! In just 15 minutes, you can transform humble zucchini into golden, crunchy fries that are impossibly delicious and feel-good healthy. The savory blend of garlic, parmesan, and herbs gives you all the crispy satisfaction of “real” fries (without the grease and guilt). Whether you serve them as a wholesome side dish, a game-day finger food, or an afternoon craving crusher, these zucchini fries are the ultimate win for anyone wanting big flavor in a better-for-you snack.

Ingredients You’ll Need
The beauty of making Crispy Healthy Air Fryer Zucchini Fries is how easy the ingredients are to find—and how each one brings something special to the table. From the tender zucchini at the heart of it all to the rich savoriness of fresh parmesan, every item has a starring role in building serious flavor and next-level crunch.
- Zucchini: Mild, juicy, and perfectly sized for fries—choose firm, vibrant green squash for best results.
- Egg white: Acts as the glue for the almond flour mixture, ensuring your fries bake up with an irresistible golden crust.
- Almond flour: Delivers crunchy texture and a subtly nutty flavor, plus keeps the recipe gluten-free.
- Grated parmesan cheese: Adds salty richness that crisps up beautifully in the air fryer.
- Garlic powder: Punches up the flavor with savory depth (use fresh garlic powder for maximum aroma!).
- Basil: Dried basil brightens each bite with classic Italian herb appeal.
- Smoked paprika: Gives a subtle, smoky warmth that elevates the fries beyond ordinary.
- Salt: Essential for finishing the fries—adds a flavor pop right after cooking.
- Avocado cooking spray: Helps the fries crisp up perfectly while keeping things extra healthy.
How to Make Crispy Healthy Air Fryer Zucchini Fries
Step 1: Prep the Zucchini
Start by thoroughly washing your zucchini since you’ll be keeping the skin on for color and texture. Chop off the ends and slice each zucchini in half lengthwise. Slice each half again so you have quarters, then cut into fry-shaped sticks—aim for about 16 fries from each zucchini. Keeping the fries evenly sized ensures they all get crunchy at the same time.
Step 2: Set Up Dredging Stations
Grab a small bowl and add your egg white. Use a fork to whisk it until it’s just a bit frothy. On a large flat plate, mix together the almond flour, grated parmesan, garlic powder, basil, and smoked paprika. Stir well so every bit of seasoning gets evenly distributed in your breading station.
Step 3: Coat the Zucchini Fries
Now the fun part: dredging! Take a zucchini fry and dip it first in the egg white, making sure it’s fully coated. Next, press it gently into the almond flour-parmesan mixture until all sides are blanketed with the flavorful coating. Give it a gentle shake to remove any excess, then set it aside. Repeat with each piece until all your fries are ready.
Step 4: Prepare for Air Frying
Line a baking sheet with parchment paper and arrange your coated fries in a single layer. Give them a generous spritz with avocado cooking spray; this helps them crisp up beautifully. Meanwhile, preheat your air fryer to 400°F for a couple of minutes so it’s ready to give your fries that signature crunch.
Step 5: Air Fry to Crispy Perfection
Spray the air fryer rack lightly with cooking spray to prevent sticking. Place the zucchini fries inside, being careful not to crowd them—this is really important for crispiness, so work in batches if needed. Air fry your fries for 6–8 minutes, or until the coating is golden and lightly browned. As soon as they come out, hit them with a pinch of salt for the best flavor.
Step 6: Serve and Savor
Transfer your hot, crispy healthy air fryer zucchini fries to a serving plate. They are delicious as-is, but you can always pair them with your favorite dipping sauce (think: marinara, ranch, or spicy aioli) for next-level snacking.
How to Serve Crispy Healthy Air Fryer Zucchini Fries

Garnishes
For a restaurant-worthy finish, sprinkle your zucchini fries with a shower of extra parmesan, a touch of fresh chopped parsley, or even a tiny pinch of lemon zest just before serving. Each garnish brings its own fresh flair, making these fries look and taste even more irresistible.
Side Dishes
Crispy Healthy Air Fryer Zucchini Fries shine alongside all sorts of main courses. Serve them as a fun, veggie-packed side for grilled chicken, burgers, or sandwiches, or pile them up with salads for a satisfying meatless lunch. They’re versatile enough to take center stage with your favorite homemade dips.
Creative Ways to Present
Try serving these fries stacked in a tall glass jar for a playful twist, or arrange them in a rustic basket lined with parchment for that bistro feel. For a party, offer a “fries bar” with small cups of dipping sauces—think garlic aioli, spicy ketchup, or cool yogurt dip—for fun, customizable snacking.
Make Ahead and Storage
Storing Leftovers
If you find yourself with leftovers (it’s a rare miracle!), let the fries cool completely before transferring to an airtight container. They’ll keep in the fridge for up to 3 days, although they taste best within 24 hours, when the coating still has some crunch.
Freezing
For longer storage, freeze the fully cooked and cooled zucchini fries in a single layer on a baking sheet first to prevent sticking. Once firm, transfer them to a freezer bag or container. They’ll keep well for up to 2 months—perfect for those snack cravings that strike out of nowhere.
Reheating
To bring back the sizzling crispness, pop leftover fries (from the fridge or freezer) back in the air fryer at 400°F for 2–3 minutes. They’ll re-crisp beautifully and taste almost as fresh as when you first made them. Skip the microwave if possible, as it tends to make the fries soft.
FAQs
Can I use regular flour instead of almond flour?
You can absolutely swap in regular all-purpose or even whole wheat flour if you don’t need the recipe to be gluten-free. The texture may change slightly, but the fries will still turn out crispy and delicious.
What’s the best way to get the crispiest fries in the air fryer?
Spacing is key! Make sure the zucchini sticks aren’t touching on the air fryer rack. This allows the hot air to circulate and crisp up every side. Also, don’t forget the final spritz of cooking spray before air frying—it’s a total game-changer for crunch.
Can I make these without cheese for a dairy-free version?
Yes! Simply leave out the parmesan or replace it with a vegan parmesan alternative (or more almond flour with a pinch of nutritional yeast for cheesy flavor). The fries will still deliver the signature crunchy texture and knock-out taste.
Will this recipe work with other squashes or vegetables?
Absolutely! Try swapping in yellow squash, eggplant, or even thick-cut carrots for a fun variation. Just adjust the cooking time as needed since different veggies have different water content and thickness.
Are these Crispy Healthy Air Fryer Zucchini Fries kid-friendly?
Definitely! These fries are a creative, veggie-forward way to get picky eaters excited about zucchini. The cheesy-crunchy coating and the fun fry shape make them a hit with kids and adults alike!
Final Thoughts
If you’re craving something crunchy, cheesy, and a little bit addictive, you truly can’t go wrong with Crispy Healthy Air Fryer Zucchini Fries. They come together in a flash, taste out-of-this-world, and are sure to impress anyone lucky enough to snag a serving. Give them a go, and chances are you’ll find yourself making them on repeat!
PrintCrispy Healthy Air Fryer Zucchini Fries Recipe
Crispy Garlic Parmesan Air Fryer Zucchini Fries ready in just 15 minutes. These healthy zucchini fries or zucchini chips are loaded with flavor and make the perfect crunchy side or snack!
- Prep Time: 5 minutes
- Cook Time: 10 minutes
- Total Time: 15 minutes
- Yield: 32 fries
- Category: Side Dish
- Method: Air Fryer
- Cuisine: American
- Diet: Vegetarian
Ingredients
Zucchini Fries:
- 2 zucchini, quartered lengthwise
Batter:
- 1/4 cup egg white
- 1/2 cup almond flour
- 1/2 cup grated parmesan cheese
- 1 teaspoon garlic powder
- 1 teaspoon basil
- 1/2 teaspoon smoked paprika
- salt to season
- avocado cooking spray
Instructions
- Cut zucchini into fries: Slice zucchini in half, then slice in half again and then slice into quarters. You should get about 16 fries per zucchini.
- To a small bowl add egg whites. Scramble and set aside.
- For the dry dredge, add almond flour, parmesan cheese, garlic powder, smoked paprika, and basil to a large flat plate. Stir to combine everything together and set aside.
- Dredge each zucchini fry in the egg mixture first, then in the almond flour mixture. Be sure both sides are evenly coated and shake off any excess coating.
- Place prepared zucchini fries on a parchment paper lined baking sheet. Generously spray zucchini with avocado cooking spray.
- Heat air fryer to 400°F for 2 minutes. Spray air fryer rack with cooking spray and gently place zucchini fries in air fryer. Be sure they are not touching or crowding, as this will cause them not to brown. (I was able to fit 8-10 slices per batch)
- Air fry for 6-8 minutes until breading is slightly browned.
- Remove zucchini fries from air fryer and immediately season with salt.
- Place on a serving dish.
- Optional: serve with sauce
Nutrition
- Serving Size: 4 fries
- Calories: 57
- Sugar: 2 g
- Sodium: 132 mg
- Fat: 3 g
- Saturated Fat: 1 g
- Carbohydrates: 3 g
- Fiber: 1 g
- Protein: 4 g
- Cholesterol: 5 mg